Hourly Output 10 T/H Hot Rolling Mill Equipment Hydraulic System
Design basis
1 Raw material spec: 120×120×2000mm
2 Final products spec: Φ8~Φ20mm hot-rolled deformed bar,
cut-to-length 12m
3 Hourly output: 10t/h
Rolling type and rolling mill configuration
1 Rolling mill layout type adopts semi-continuous.
2 To roll min. Section Φ10mm deformed bar based on 75×75mm
billets, rolling passes is of 15.
3 Adopt “one stand of service ” type to reduce rolling passes gradually.
4 There are total 11 stands of rolling mill in the whole production line,
including Φ400×1 rough rolling mill, Φ300×6 intermediate rolling mill
and Φ300×2×2 finishing rolling mill.
5 Rolling mill drive: Φ400×1 rough rolling mill is AC motor. Φ300×6
intermediate rolling mill is “one AC motor drives six”.
finishing rolling mill is “one DC drives two”
Φ300×2×2
6 The highest rolling speed of final products stands to roll Φ10mm
deformed bar is 8m/s.
Equipment characteristic
1. Rolling mill stand adopts pre-stressed type. This type is high
stiffness and easy to change roller.
2. The rolling mill’s driving applies reducer and the duplex adopt
two-grade reduction united gearbox. This type has following advantage:
low weight, small volume, economical space occupation, low cost and etc.
Gear-shaft material: 42CrMo forged, Wheel gear material ZG35CrMo,
the box is of structural parts.
3. Cooling bed entering adopts free of roller table pneumatic
entering type, which has the advantage of light equipment, simple, low
cost and easy maintenance compared with apron plate type entering
device.
4. End-cropping and multiple-length flying shear adopt
pneumatic clutch frequency controls speed, rotatory type. This type of
flying shear has the advantage of low motor power, simple electric
control and low investment compared with start-stop flying shear.
5. The bundling adopts mechanical pneumatic combined type
automatic machine, and the material for bundling is Φ6.5mm wire rod.
Single strand rolling(Deformed bar)
Process equipment detail list
| Mechanical part | |
| 1 | Ladle turret/ladle moving car/ladle fixed support (determined by customers) |
| 2 | Tundish |
| 3 | Tundish car |
| 4 | Mould |
| 5 | Mould vibration device |
| 6 | Vibration drive device |
| 7 | Protecting cover for vibration device |
| 8 | Secondary coolings spraying frame |
| 9 | Secondary coolings spraying pipe |
| 10 | Spraying nozzle for secondary cooling water |
| 11 | Support roller device for secondary and thirdly cooling |
| 12 | Withdrawal straightening machine |
| 13 | Transmission device for withdrawal straightening machine |
| 14 | Universal joint |
| 15 | Rigid dummy bar |
| 16 | Dummy bar storage device |
| 17 | Guide roller for dummy bar storage device |
| 18 | Billet delivery roller table |
| 19 | Hydraulic billet pusher |
| 20 | Platform for billet collection |
| 21 | Flame cutting machine/hydraulic shear (determined by customers) |
| Electrics control system | |
| 23 | Control system for mould vibration |
| 24 | Control system for withdrawal straightening machine |
| 25 | Effective control system for dummy bar |
| 28 | Control system for billet delivery roller table |
| 29 | Control system for billet out |
| 30 | Control system for central hydraulic station |
| Steel structure | |
| 31 | Main casting platform |
| 32 | Casting platform |
| 33 | Platform for dummy bar storage |
| Auxiliary system | |
| 34 | Hydraulic system |
| 35 | Discharging device for secondary coolings steam |
| 36 | Control system for secondary cooling water |
| 37 | Suspended operation box for withdrawal straightening part |
| 38 | Special configuration can be provided in accordance with customers requirements |
Our company is very professional in designing and producing the whole production line of hot rolling mill and continuous casting machine .We aim to offer the products with high quality and competitive price.The cooling bed is used to cool the bar from the finishing rolling mill.It is of step-by-step type.
The step-by-step cooling bed is just one kine of our cooling bed. Our cooling bed type: step-by-step bed, reciprocating type; notch-bar hot bed; swinging cooling bed; etc.
Electric Control Equipment
Production line of annual output of100,000tons hot rolling deformed bar
1.Outline of process:
process abstract
The hot billet is directly sent to the hot rolling mechanism by hot charging roller table through induction heater.The hot charging line is of that cold billet lifted to charging roller table by the crane and sent to the reheating furnace end. Then pushed into the reheating furnace by billet pusher and after the temperature reaches 1150~1250℃,pushed the hot billet out of the furnace by billet out machine. It enters the two-roller reversible rough rolling mill of Φ480×1×2 through furnace out roller table and roller table before machine and rolled for 6passes. After cutting the irregular parts in the head, it enters intermediate rolling mill of Φ380×2×3 for continuous casting. Set a repeater among the Φ380×2 intermediate rolling mill groups, make the rolling line shift to the next bay.
The products from Φ380×2×3intermediate rolling mill enter the finish rolling mill groups of Φ300×1×6 for continuous rolling after cutting the irregular parts by 2#end-cropping flying shear. In order to improve products' quality and adjust easily,a set of vertical loop is set among the Φ300 finish rolling mill.
The final products from finish rolling mill cut to multiple length by multiple length flying shear, and enter the cooling bed entering device through speed-up roller table and cooling bed entering roller table , and sent to cooling bed by the cooling bed entering device for cooling. The after-cooling products transferred to cooling bed output roller table from cooling bed exit device and sent to final products cut-to-length flying shear for cut-to-length.
Wuxi East China Furnace Co.,Ltd
No.3 Bashi Furong Industrial Park,Xishan District,Wuxi City,Jiangsu Province,China
Tel: +86 510 83788308
Fax: +86 510 83786308
Mob: +86 139 2112 5611
Wechat: 86 139 2112 5611
Whatsapp: 86 139 2112 5611
joey@wxhddl.cn / joe.777@outlook.com
www.continuouscasting-machine.com / www.wxhddl.cn
